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Discover the Acrylic Recycling Process

Read on below to discover the amazing acrylic recycling process that helps to divert precious acrylic plastic from landfill, creating lasting, beautiful and functional jewellery (and potentially other products in the future!)

The Acrylic Waste Problem

Acrylic offcuts and waste scrap is an inevitable bi-product of the laser cutting process. Acrylic shapes are lasercut from flat sheets of acrylic plastic, and the surrounding acrylic is left behind.

As a class 7 plastic, acrylic is not easy to recycle. This is especially true if it contains additional additives like glitter or specialty pigments. Much acrylic scrap becomes destined for landfill.

It Doesn't Need to be this Way

Plastic is such a useful material, and so precious because of the resources it consumes during its manufacture.

Just because acrylic offcuts can exist in awkward shapes and sizes, it doesn't mean they are destined to be discarded. Although challenging, acrylic scraps can be re-combined into beautiful new sheets ready for laser cutting into long lasting and totally unique recycled products.

Material Preparation

Acrylic scraps come in all shapes and sizes. Oh Pluto has sourced acrylic waste in-house, from larger laser cutting companies based in Australia, as well as from smaller local jewellery makers.

It often comes covered in a protective film that must also be removed. Intact sheets can be pressed as-is, or broken down into smaller pieces before being mixed with other scraps, ready for the melt pressing process.

Pressure + Heat = New Life

Through much experimentation, I have developed a process to melt press acrylic scraps together into new sheets. This requires high heat and a LOT of pressure.

Cutting into the New

Through careful planning, new shapes can be cut from the new recycled sheets. Due to the nature of the process, each sheet and each shape will be variable and unique.

The Final Steps

Once cut up, all pieces are checked for defects, tidied up around the edges, washed and polished. They are then assembled into earrings, necklaces or brooches, and individually photographed. Phew!

The Best Part?

All offcuts from the first batch of recycled sheets can be re-pressed into the next batch, which further minimises wastage. Over time I hope you will see 1st, 2nd and even 3rd generation recycled acrylic wearables in store to add to your collection!